Product Description
Product Introduction
High Efficiency and Energy Saving
This aluminum melting furnace can effectively meet the stringent requirements for alloy composition in the aluminum and aluminum alloy melting process, with a large single furnace capacity and non-continuous production. It improves working conditions while achieving the goals of high efficiency and energy savings. It is also equipped with a complete flue gas recovery hood at the furnace mouth, capable of recovering and reusing waste heat, significantly conserving energy and ensuring a better working environment.
Stable and Reliable
A new metallurgical furnace casting method-integral casting-is employed for the pouring process. This casting method results in a well-structured melting furnace with no brick seams, making it resistant to leakage and cracking, ensuring long-term stable operation of the furnace. Additionally, the advanced control system and precise temperature control system allow the furnace to achieve accurate control of aluminum liquid temperature, enhancing product quality and reliability.
Simple Operation
The furnace employs a mechanical lid-opening and feeding operation method, which facilitates quick material feeding in a short amount of time, improving loading efficiency and making the operation straightforward. Additionally, the control system utilizes intelligent instruments and zero-crossing trigger three-phase power control, with a user-friendly and easily comprehensible interface.
Low Carbon and Environmentally Friendly
The aluminum melting furnaces produced and constructed by our company employ a regenerative-type burner design, which allows for the recovery of waste heat from the flue gas. This results in even furnace temperature distribution, reduces the emission of polluting gases, and has a noticeable energy-saving effect. It also extends the furnace's lifespan, achieving dual objectives of low carbon and environmental friendliness.
Clean and Durable
he slag removal method employs mechanical slag removal, significantly reducing manual labor intensity, making the furnace cleaner. The insulation materials are made of refractory materials developed in-house, providing excellent insulation effects and significantly preventing aluminum permeation. To address the drawbacks of refractory materials cracking, damage, and collapsing in oversized furnace tops and extra-wide furnace mouths, the casting method uses 'compartmental' pouring, with protrusions and recesses between blocks and the rational placement of expansion joints, among other effective construction techniques.
High Thermal Efficiency
The circular aluminum alloy melting furnace can achieve a higher melting rate, reducing the energy consumption of the aluminum melting furnace and increasing thermal efficiency. Additionally, controlling the excess air coefficient of the aluminum melting furnace reduces the heat loss from incomplete combustion of fuel, enabling the aluminum melting furnace to achieve a higher level of thermal efficiency.
The Basic Performance Characteristics of An Aluminum Alloy Melting Furnace Typically Include:
Waste Heat Recovery and Reutilization
Equipped with a complete furnace mouth smoke gas recovery hood, the smoke gases expelled from the furnace are recovered and reused, conserving energy while ensuring a safe working environment and the well-being of the workers.
High Precision Aluminum Liquid Temperature Control
High Aluminum Liquid Temperature Control Precision The advanced control system and accurate temperature control system significantly enhance the temperature control precision of the aluminum melt within the furnace, leading to improved product quality.
Reasonable Furnace Lining Design
The design of the refractory materials for the aluminum alloy melting furnace, careful consideration is given to the different conditions of the melting pool sidewalls, furnace bottom conditions, and load variations. This results in tailored and rational structural designs.
Utilizing Integral Casting
A completely new metallurgical furnace casting method, integral casting, is employed for the pouring process. This casting method results in a well-structured aluminum melting furnace with no brick seams, making it resistant to leakage and cracking, ensuring long-term stable operation of the furnace.
Aluminum Alloy Melting Furnace Lining Construction Process
Furnace Lining Construction Process: The furnace is entirely constructed using integral casting. Integral casting is a new casting method for metallurgical furnaces. The advantages of this casting method include a well-structured integral design with no brick seams, excellent aluminum impermeability, high overall strength, and resistance to cracking, resulting in a long furnace lifespan.
Brick and Mixed Lining Construction Process for Aluminum Alloy Melting Furnace
This construction process is a proprietary design for aluminum melting furnaces developed independently by Dongpu Thermal Energy. Below the liquid level, a high-performance non-stick aluminum casting material is used for integral casting. Prolonged use significantly reduces issues such as furnace cracking and aluminum permeation. Above the furnace body, high alumina refractory bricks are used for construction. This approach ensures performance while simultaneously reducing costs, thereby maximizing cost reduction for businesses.
Product Attributes
| Name |
Aluminum Alloy Heat Treatment Furnace |
Type |
HT19002 |
Customized Processing |
Yes |
| Scope of Application |
Aluminum Alloy Casting and Recycling of Scrap Aluminum Materials |
The maximum furnace chamber temperature |
1100ºC |
Operating Temperature |
1100ºC |
| Load Capacity |
10/15/30/50T(KG) |
Workspace Dimensions |
1500X2000X3500(mm) |
Exterior Dimensions |
7500X6500X7100(mm) |
| Type |
Reheating Furnace |
alias1 |
Aluminum Melting Furnac |
2alias |
Homogenizing Furnace |
Product Description
Product Description Supply of 30-ton environmentally friendly and energy-efficient aluminum melting and insulation furnace, high-temperature heat treatment equipment, and aluminum furnace for recycling.
01 Aluminum melting furnace
02 Insulation furnace
03 Homogenizing furnace
04 Aluminum rod casting equipment
05 Furnace charging vehicle
06 Homogenizing furnace charging vehicle
07 Aluminum rod saw
08 Aluminum rod casting production line
09 Combustion system
10 Foundry equipment components
Suitable for the melting of non-ferrous metals such as aluminum, magnesium, zinc, tin, copper, as well as the recycling of scrap aluminum, in processes including pressure casting, gravity casting, pre-dissolution for liquid die forging, and metal product processing.
Product Details
Company Profile
Company Profile
Vision
With decades of rapid development and accumulation, China has been perfect and mature on technology and management in various industrial areas, shaping a complete processing manufacturing industry with competitive price, well known for its excellent skill, high efficiency and hardworking team with qualification for personnel dispatching.
At the time of economic globalization, it is our consistent target and objective to integrate and export all kinds of technology, management mode, engineering project and manpower as per the actual requirement of our client With our own abundant technical strength, superior integration capability of technology and resources, well experienced of project implementation and management as basis and platform;
Let China go out to the world, and make the world know of China;
Professional
Professional technical and management team with abundant experience in the implementation of domestic and international projects; |
Responsive
Responsively and meticulously, translating your needs into complete solutions; |
Integration
Integrating various technologies and resources in China and fulfilling complementary advantages, by relying on professional teams; |
Motivation
Motivated to provide the optimal solution and quality products; |
Exceptional
Exceptional, delivery and,implementation of projects to meet, your expectations; |
Our Team
Professional technical team
Prime is staffed with professional import & export team skilled with the practice of import and export business, including sea freight packing, logistics organization, L/C review, cargo booking, and customs clearance, L/C negotiation, double authentication of shipment documents, etc.
All above personnel are well experienced in the execution of projects in Southeast Asia and Middle East.
Complete procurement mechanism
Our professional team of procurement offers strict management of supplier 's qualification inspection and selection, complete system of supplier listing, rating and elimination, to ensure the supplier is qualified and capable of implementing the project and supplied with product of high quality, and maintain a healthy and good condition of credibility, contract settlement and capital flow management.
Quality management system
Our complete quality management system , the process control covering from Scheme formulation , engineering technology, detailed design, to processing and manufacturing of equipment and material , ex-factory test and site erection and commissioning till it put into production, which through multi-level inspection, tour inspection, supervision and node control can ensure quality of the final product.
Well experienced
Executive team is abundant in experience of overseas project implementation with similar project working experiences, esp. experience in Southeast Asia, Middle East projects;
ISO System Certification
Partners
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