Direct-Combustion Hot Blast Stove (High-Efficiency Furnace for Industrial Heating)

• Customization: Available
• After-sales Service: One Year Guarantee
• Warranty: One Year Guarantee
• Model NO.: Hot blast furnace/stove
• Customized: Customized
• Condition: New
• Power Source: Hydraulic/Electric/Gas
• Automatic Grade: Fully Automatic/Semi-Automatic
• Type: Gas Producer
• Certification: ISO, CE
• φ 2.0m, Production Capacity: 40000m³/H; Hot Blast Stove
• Form 1: Direct-Combustion Hot Blast Stove
• Form 2: Automatic Blower
• Form 3: The Hot Air Temperature Is 550ºC
• Form 4: Temperature Is Automatically Adjusted
• Transport Package: Frame Type
• Specification: Customized
• Trademark: PRIME
• Origin: China
• HS Code: 8405100000
• Production Capacity: 30 Sets/Year
• Package Size: 3000.00cm * 4000.00cm * 5000.00cm
• Package Gross Weight: 20000000.000kg

Product Description

Product Description

 

Technical Manual for Coal Gasifier

Product Introduction
Single-stage Coal Gasifier
Two-stage Coal Gasifier
Our coal gasifier is characterized by high capacity, complete gasification and better coal adaptability, high gas calorific value, easy operation and strong safety performance. It is widely used in many industries.
For CDIQ single-stage coal gasifier, there are two coal feeding control modes for customer's selection: automatic coal  feeding and manual coal feeding structure characteristics.

Single-stage Coal Gasifier
Structural Features          
Body  structure :  wholly  water-jacketed structure, self-produced steam with a  pressure of 0.08Mpa can be used as gasifying agent.          
Coal feeding mechanism: automatic coal feeding device with hydraulic control is adopted and sealing structures of double-bell jar, upper flashboard and lower-bell jar,  upper roller, middle flashboard, lower-bell jar and up roller with dual-bell jar are optional. Double-bell jar structure is adopted for manual coal feeding type.Such structures are characterized by easy operation,convenient maintenance and good gas tightness.          
Deslagging mechanism: wet slag removal from bothsides is made by ratchet  wheel & detent, worm wheel &worm with hydraulic drive.
 

Technical Parameter of CD1Q Coal Qasifie

Description		Unit	Specifications of Coal Gasifier
			Φ0.8	Φ1.0	Φ1.2	Φ1.5	Φ1.7	Φ2.0	Φ2.2	Φ2.4	Φ2.6	Φ3.0	Φ3.2	Φ3.6	Φ4.0
Type			CD1Q0.8	CD1Q1.0	CD1Q1.2	CD1Q1.5	CD1Q1.7	CD1Q2.0	CD1Q2.2	CD1Q2.4	CD1Q2.6	CD1Q3.0	CD1Q3.2	CD1Q3.6	CD1Q4.0
Hearth diameter		mm	800	1000	1200	1500	1700	2000	2200	2400	2600	3000	3200	3600	4000
Coal consumption		kg/h	110-140	160-220	240-320	350-500	450-550	630-790	760-950	900-1150	1100-1500	1450-2050	2000-2500	2400-3000	2800-3200
Gasifying Agent		aie/steam
Gas Output		Nm^3/h	350-450	500-700	700-1000	1200-1600	1450-1750	2000-2500	2450-3050	2900-3700	3600-4500	4400-5200	5000-6000	5800-6500	6400-7200
Load Capacity		t	3.5	5	8	12	17	21	26	35	40	45	51	56	62
Contour Dimension	H1 H2	m	2.9	3.1	3.6	4	4.4	4.6	4.8	5.2	5.5	6.0	6.3	6.6	6.8
		m	4.8	5	5.5	6	6.4	7	7.2	7.6	7.8	8.4	8.7	9.0	9.3

Two-stage Coal Gasifier
CD3Q Double-stage Coal Gasifier    
Two-Stage Gasification Furnace, designed specifically for users who burn bituminous coal, can distill the light tar from the coal through a distillation stage. The gas produced has a higher calorific value compared to the CDIQ series, making it more environmentally friendly and reliable.    

Based on the different structures of the distillation stage, our company produces CD3Q two-stage gasification furnaces in two structural forms: fixed-bed gasifier with distillation stage and integrated gasification furnace.  

Integrated Gasification Furnace:
Advantages:
The distillation stage has a large cross-sectional area, allowing for a large coal reserve and slow downward movement of the coal layer, resulting in a relatively long distillation time and thorough distillation of the coal. The primary heat transfer method within the distillation stage is convective heat transfer. The structure is simple and easy to maintain. Requires less investment.
Disadvantages:
There is only one distillation chamber, resulting in relatively poorer distillation efficiency. However, the longer residence time of the coal can compensate for this drawback.
Fixed-bed Gasifier with Distillation Stage :
Advantages:
The distillation stage is divided into multiple distillation chambers using partitions, allowing for even distribution of heat from the lower gas to each distillation chamber. The distillation stage employs a combination of convective heat transfer, conductive heat transfer, and radiant heat transfer, resulting in efficient heat transfer and thorough distillation of coal, which is beneficial for coal gasification.
Disadvantages:
The partitions in the distillation stage occupy some space, reducing the coal reserve in the furnace. The structure is relatively complex, making maintenance inconvenient. It requires a higher investment cost.

Technical Parameter of CD3Q Coal Qasifier
 

Description		Unit	Specifications of Coal Qasifier
			Φ1.7	Φ2.0	Φ2.2	Φ2.4	Φ2.6	Φ3.0	Φ3.2	Φ3.3	Φ4.0
Type			CD3Q1.7	CD3Q2.0	CD3Q2.2	CD3Q2.4	CD3Q2.6	CD3Q3.0	CD3Q3.2	CD3Q3.6	CD3Q4.0
Hearth Diameter		mm	1700	2000	2200	2400	2600	3000	3200	3600	4000
Coal Consumption		kg/h	450-600	600-900	800-1100	900-1400	1300-1800	1800-2100	2000-2500	2400-3000	2800-3500
Gasifying Agent		aie-steam
Gas Output		Nm^3/h	1450-1750	2000-3000	3400-4200	3600-4500	4000-5500	5500-6500	6000-7500	7500-9000	9000-11000
Gas Calorific Valve		KJ/Nm^3	>6070
Load Capacity		t	60	70	78	85	95	110	130	150	175
Contour Dimension	H1	m	5.5	5.5	5.5	5.5	5.5	5.5	5.5	5.5	5.5
	H2	m	11.5	11.5	11.5	11.5	11.5	11.5	11.5	11.5	11.5
	H3	m	14	14.5	14.5	14.5	15.3	15.3	15.3	15.8	15.8

Part III    Project Introduction 
1.PT. ALFO CITRA ABADI 
The company purchases 1 set of Φ 2.6m two-stage coal gasifier (wet desulfurization) ;
Processing capacity of wet desulfurization system 4500m3 / h ;
1 set of Φ 3.2 two-stage coal gasifier(wet desulfurization) ;
Processing capacity of wet desulfurization system 6500m3 / h ;
Aluminum rod reheating furnace for 15 production lines and 7 generator gas generating sets of generator (manufactured by Shandong Shengdong)

2.T.SMART GLOVE NDONESIA)
Malaysia siasmat gloves Co., Ltd T
he company purchases 1 set of Φ 3.2 two-stage coal gasifier (wet desulfurization) ;
Processing capacity of wet desulfurization system 6500m3 / h ;
28 hot blast stove burners and far-infrared stoves for latex gloves production line 7.

3. Vietnam Taiping Haojing Ceramics Co., Ltd 1 set of Φ 3.2 two-stage coal gasifier (7000 m3 / h wet desulfurization)
1 set of Φ 2.0 two-stage coal gasifier (3000m3 / h wet desulfurization)
The content of hydrogen sulfide (H2S) at the inlet  is 1500-2000mg / Nm3
The content of hydrogen sulfide (H2S) at the outlet is 20-50mg / Nm3  

4. Vietnam Qiangfa Ceramics Co., Ltd. (Ho Chi Minh City)
The company purchases 1 set of Φ 2.0 two-stage coal gasifier (wet desulfurization)
Processing capacity of wet desulfurization system 2500m3 / h
Used for firing ceramic products in a tunnel kiln for one daily ceramic production line.

5. Vietnam Tushan Steel Co., Ltd. (Haiphong province)
The company chooses one set of Φ 2.6 single-stage coal gasifier.
It is used for reheating furnace of rolling steel. 

6. Da Nang Steel Company Limited (da nang)
The company chooses two sets of Φ 2.6 two-stage coal gasifier (wet desulfurization). The gas production is 6000-8000m3 / h.
It is used in one reheating furnace for steel rolling to produce building material screw steel. 

7. Vietnam Hejiang Antimony Mine Co., Ltd. (Hejiang province)
The company chooses two sets of Φ 1.5m single-stage hot coal gasifier.
The gas production is 2000-3000m3 / h.
It is used in two antimony alloy furnaces to produce antimony.








 

Company Profile

Company Profile

Vision
With dees of rapid development and accumulation, China has been perfect and mature on technology and management in various industrial areas, shaping a complete processing manufacturing industry with competitive price, well known for its excellent skill, high efficiency and hardworking team with qualification for personnel dispatching.

At the time of economic globalization, it is our consistent target and objective to integrate and export all kinds of technology, management mode, engineering project and manpower as per the actual requirement of our client With our own abundant technical strength, superior integration capability of technology and resources, well experienced of project implementation and management as basis and platform;
Let China go out to the world, and make the world know of China;

Professional
Professional technical and management team with abundant experience in the implementation of domestic and international projects;
Responsive
Responsively and meticulously, translating your needs into complete solutions;
Integration
Integrating various technologies and resources in China and fulfilling complementary advantages, by relying on professional teams;
Motivation
Motivated to provide the optimal solution and quality products;
Exceptional
Exceptional, delivery and,implementation of projects to meet, your expectations;

Our Team
Professional technical team
Prime is staffed with professional import & export team skilled with the practice of import and export business, including sea freight packing, logistics organization, L/C review, cargo booking, and customs clearance, L/C negotiation, double authentication of shipment documents, etc.
All above personnel are well experienced in the execution of projects in Southeast Asia and Middle East. 

Complete procurement mechanism
Our professional team of procurement offers strict management of supplier 's qualification inspection and selection, complete system of supplier listing, rating and elimination, to ensure the supplier is qualified and capable of implementing the project and supplied with product of high quality, and maintain a healthy and good condition of credibility, contract settlement and capital flow management.

Quality management system
Our complete quality management system , the process control covering from Scheme formulation , engineering technology, detailed design, to processing and manufacturing of equipment and material , ex-factory test and site erection and commissioning till it put into production, which through multi-level inspection, tour inspection, supervision and node control can ensure quality of the final product.

Well experienced
Executive team is abundant in experience of overseas project implementation with similar project working experiences, esp. experience in Southeast Asia, Middle East projects;
 

ISO System Certification

 

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